Aries-automotive 205013 User Manual download pdf

INSTALLATION INSTRUCTIONS

SIDEBARS FOR PART #205013

DODGE RAM STANDARD CAB 2DR

02-UP 1500 & 03-UP 2500, 3500

PARTS LIST

2- ARIES STEP BAR (1) DRIVER SIDE (1) PASSENGER SIDE

2- FRONT MOUNTING BRACKETS: 3-WALL COLUMN

2- REAR MOUNTING BRACKETS: LONG, 3-WALL COLUMN

4- SUPPORT BRACKETS

4- LONG HEX BOLTS; M12 X 120MM

4- SHORT HEX BOLT; ½” – 13 X 2”

4- TAGGED BOLT PLATES; 3/8” - 16

4- HEX BOLTS; 3/8” - 16 X 1.25”

8- HEX NUTS; 3/8” – 16

8- LARGE FLAT WASHERS; ½”

8- LARGE LOCK WASHERS; ½”

12- SMALL FLAT WASHERS; 3/8”

8- SMALL LOCK WASHERS; 3/8”

4- RING SPACERS; 1.88” O.D.

4- PLASTIC RETAINER WASHERS

INSTALLING NERF BARS

(1) BEFORE INSTALLING, REVIEW THE INSTRUCTIONS CAREFULLY. MAKE SURE

YOU UNDERSTAND THE CONCEPT OF THE INSTALLATION. USE THE

ILLUSTRATIONS AND PARTS LIST TO VERIFY THE PARTS INCLUDED. .

(2) UNDERNEATH THE ROCKER PANEL, LOCATE ALL THE L SHAPED TRUCK BODY

BRACKETS NEEDED FOR THE INSTALLATION (SEE FIG. A). REMOVE THE

ORIGINAL RETAINING BOLTS FROM THE BRACKETS, PUT ASIDE THE BOLTS AND

KEEP THE RUBBER BUSHINGS (WITH THE WASHERS IF APPLICABLE) FOR A RE-

INSTALLATION LATER.

(3) IDENTIFY THE FRONT MOUNTING BRACKETS (SHORT ONE) AND THE REAR

MOUNTING BRACKET (LONG ONE). USE THE LONG (120MM) BOLTS TO ATTACH

THE RUBBER BUSHINGS AND THE MOUNTING BRACKETS TO THE L SHAPED

TRUCK BODY BRACKETS (HAVE THE SMALL WALL OF THE MOUNTING

BRACKETS FACE UPWARD), APPLY THE 1.88” RING SPACERS BETWEEN THE

BRUSHINGS AND MOUNTING BRACKETS (SEE FIG. A). HAND TIGHTEN THE

BOLTS NOW. REPEAT ON OTHER SIDE.

(4) ON THE ROCKER PANEL ACROSS FROM THE MOUNTING BRACKET. LOCATE THE

OPEN SLAT, INSERT THE BOLT PLATE AND ROTATE 90 DEGREES UNTIL THE

PLATE IS VERTICAL, ATTACH THE PLASTIC RETAINER WASHER (SEE FIG.C).

ATTACH THE SUPPORT BRACKET TO THE MOUNTING BRACKET AND TO THE

BOLT PLATE USING THE SUPPLIES 3/8” HARDWARE (SEE FIG.C). HAND

TIGHTEN THE BOLTS FOR NOW. REPEAT FOR ALL OTHER SUPPORT BRACKETS.

REAR SUPPORT BRACKETS ARE FOR QUAD CAB ONLY. NOTE: THE SUPPORT

BRACKETS WILL CONFORM INTO POSITION ONCE THE FINAL TIGHTENING IS

APPLIED.

(5) IDENTIFY THE STEP BAR FOR THE DRIVER SIDE AND FOR THE PASSENGER

SIDE. USE THE 2” BOLTS AND ½” HARDWARE TO MOUNT THE TUBE ONTO THE

MOUNTING BRACKETS (SEE FIG. A). LEVEL AND ALIGN THE BAR WITH THE

FRONT EDGE OF THE ROCKER PANEL, THEN FIRMLY TIGHTE ALL BOLTS AND

NUTS. APPLY A PROPER TORQUE OF (600 FT-LBS FOR M12 AND 2” BOLT. 30FT-

LB FOR 3/8” BOLT) TO EACH BOLT TO INSURE PROPER INSTALLATION. REPEAT

ON OTHER SIDE.

(6) CAREFULLY STEP ONTO THE TOP OS THE STEP BARS FOR THE FINAL

INSPECTION

1 2

PARTS LIST 1
INSTALLING NERF BARS 1

Summary of Contents

Page 1 - INSTALLING NERF BARS

INSTALLATION INSTRUCTIONS SIDEBARS FOR PART #205013 DODGE RAM STANDARD CAB 2DR 02-UP 1500 & 03-UP 2500, 3500 PARTS LIST 2- ARIES STEP BAR (1) DR

Page 2

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Aries-automotive 205013 User Manual

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